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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Who knew machine shakes were such a problem? 3D printing gets a turbo boost from U-M technology

A new algorithm allows 3D printers to "read ahead" of their programming to boost speeds by proactively dealing with machine shaking.

By James Lynch, University of Michigan Engineering

University of Michigan (U-M) Engineering researchers have developed filtered b-spline (FBS) algorithms to speed up consumer 3D printers without sacrificing quality. The research was conducted in the Smart and Sustainable Automation Research Lab at the University of Michigan College of Engineering under associate professor of mechanical engineering Chinedum Okwudire. The research was led by PhD candidates Deokkyun Yoon and Molong Duan.

A major drawback to 3D printing -- the slow pace of the work -- could be alleviated through a software algorithm developed at the University of Michigan. The algorithm allows printers to deliver high-quality results at speeds up to two times faster than those in common use, with no added hardware costs.

One of the challenges for today's 3D printers lies in vibrations caused as they work. A printer's movable parts, particularly in lightweight desktop models, cause vibrations that reduce the quality of the item being produced. And the faster the machine moves, the more vibrations are created.

On the bottom, vibrations from the 3D printer caused the printhead to offset multiple times when the printer was pushed to ~2X speed. On the top, the new U-M algorithm was applied to the printer, enabling a successful print. Both U.S. Capitol replicas were printed on a HICTOP Prusa i3 3D printer. [Photo: Evan Dougherty, Michigan Engineering]

 

 

 

 

"Armed with knowledge of the printer's dynamic behavior, the program anticipates when the printer may vibrate excessively and adjusts its motions accordingly," said Chinedum Okwudire, an associate professor of mechanical engineering who directs U-M's Smart and Sustainable Automation Research Lab.

To ensure details are reproduced accurately, the machines are operated slowly. This snail's pace is one of the factors that has prevented the technology finding a broader audience.

Okwudire cited statements made last year by one 3D-printing company executive about the issues holding the industry back.

"We're just waiting for the next evolution of the technology," Simon Shen, CEO of XYZPrinting, told TechCrunch last year. "If they can do it much faster, more precise and easier, that will bring more people to 3D printers. Not waiting for four to six hours for a print, but 40 to 60 minutes."

VIDEO: Algorithms for faster 3D printing.

In explaining how his algorithm works, Okwudire uses the example of someone trying to deliver a speech in a large hall. To reach ears in the farthest rows, that speaker will have to shout.

Should someone produce a megaphone, and the speaker still continues to shout, their voice will be overly amplified and cause the audience to squirm. Using the megaphone in a normal voice, however, produces the right clarity and volume.

"Our software is like that person who realizes their voice is going to be overly amplified," Okwudire said. "It acts preemptively because it knows that the behavior of the printer is going to be ahead of time."

"Eventually, one of the places we would want to see the algorithm applied is in the firmware -- the software that runs on the printer itself," he said. "That way, it will be integrated with the printers, regardless of the size."

Okwudire said his software can also be used on a variety of industrial-grade machines that suffer from similar limitations due to vibrations.

The journal Mechatronics recently published the lab's findings in a paper titled: "A limited-preview filtered B-spline approach to tracking control -- with application to vibration-induced error compensation of a 3D printer." You can read the paper here.

Published November 2017

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